KK40 Linear Module

The KK40 is one of the core products in our single-axis robot series. It carries forward the KK series’ signature U-shaped steel base design, seamlessly integrating ball screws and linear guides within a body just 40mm wide. If you’re seeking a precision module that saves equipment space while handling moderate load pressures, the KK40 is undoubtedly your best choice.

  • Integrated Steel
  • Body Compact Design
  • Easy for you to install
  • Superior Precision
  • Four-direction equal load design
  • It has a rich optional ecosystem

Precise Structural Analysis

Specifications And Drawings

Category Parameter Specification / Value
Basic Dimensions Module Width 40 mm
Module Height 20 mm (Rail Base) / 28 mm (With Block)
Rail Type U-shaped Integrated Steel Rail
Block Type Standard Block / Short Block (Optional)
Mounting Orientation Horizontal / Wall / Vertical
Drive System Drive Mechanism Precision Ground Ball Screw
Screw Diameter Ø 8 mm
Screw Lead Options 1 mm / 2 mm / 5 mm / 10 mm
Max. Stroke Range 50 mm ~ 500 mm (Customizable)
Performance Accuracy Grade Precision (P) / Normal (C)
Repeatability P: ±0.003 mm
C: ±0.010 mm
Max. Speed Up to 550 mm/s (Depends on lead & stroke)
Max. Acceleration 0.5 G ~ 1.0 G
Load Capacity Basic Dynamic Load (Ca) 2,100 N ~ 3,900 N (Varies by block type)
Basic Static Load (C0a) 3,600 N ~ 6,500 N (Varies by block type)
Allowable Static Moment (Mr) Rolling: 35 N•m ~ 70 N•m
Allowable Static Moment (Mp) Pitching: 15 N•m ~ 35 N•m
Allowable Static Moment (My) Yawing: 15 N•m ~ 35 N•m
Material & Environment Main Body Material High Carbon Steel (Standard)
Surface Treatment Anti-rust Oil / Electroless Nickel Plating (Optional)
Lubrication Lithium-based Grease (Refillable via nozzle)
Operating Temperature 0°C ~ 40°C (No condensation)
Cleanroom Class ISO Class 5 (With optional cover & suction)

Additional Information

4 KK40 Longevity Tips for Engineers

As a precision module featuring an integrated high-rigidity U-shaped steel base, the KK40 is indeed durable and practical. However, even the best hardware requires proper usage. Through years of after-sales support, we’ve observed that module accuracy failures often stem not from the product itself, but from overlooking critical installation details.

1. Flatness of the Mounting Surface

This is our top priority. The KK40’s base is made of high-strength steel with exceptional rigidity—both an advantage and a challenge.

If your mounting plate (aluminum or steel) isn’t perfectly flat, tightening the screws will forcefully distort the module base. This imperceptible distortion causes erratic resistance in the slider’s movement and can even directly wear down the steel balls.

Our recommendation: Ensure the mounting surface undergoes precision milling or grinding to achieve flatness. Never attempt to “correct” unevenness by forcefully tightening screws—this will only damage the module’s integrity.

2. Lubrication Maintenance

Many customers assume the KK40’s fully enclosed design means it requires no maintenance, forgetting it still needs “fuel.”
Lubricant is the lifeblood of the module. Without it, direct metal-to-metal friction between steel balls and rails will cause precision to collapse in a very short time.

Our recommendation: Although grease is applied at the factory, please “feed” it periodically based on usage frequency (e.g., every 100 kilometers or every 3-6 months) via the grease nipple on the slider. Ordinary lithium-based grease suffices—this simple step doubles its lifespan.

3. Torque Load

While robust, the KK40 has a weakness—cantilever torque.

If your load’s center of gravity extends far from the slider (like an extended arm), even within the rated weight, the resulting “lever effect” exerts immense pressure on the balls. This is called static torque.

Our recommendation: When designing fixtures, position the load’s center of gravity as close as possible to the slider’s center. If cantilever mounting is unavoidable, consult our technical manual’s “Allowable Static Torque” table or contact our technicians via WeChat to ensure the module isn’t overloaded.

4. Critical Rotational Speed

While faster equipment is desirable, ball screw drives have physical speed limitations.

Especially with long-stroke KK40 models (e.g., 400mm+), excessive speeds cause slender screws to “resonate” and “whip” like a jump rope. This generates loud noise and can directly fracture the screw.

Our recommendation: The longer the stroke, the lower the safe rotational speed. If you require high-speed operation over long strokes, consult us immediately. Switching to a larger lead screw or adopting a synchronous belt module may be safer alternatives.

Interested in this device?

Our engineers are ready to provide you with consulting services.

We promise to keep your information strictly confidential

FAQ

Is the DELE KK40 series dimensionally interchangeable with major brands?
Yes, our KK40 series is designed with standard industrial dimensions. It features the same mounting hole positions, rail width, and overall height as the market-standard KK and KR series. This ensures a seamless "drop-in" replacement capability, allowing you to upgrade or replace existing modules without modifying your equipment design.
Can you provide customization for non-standard strokes or specific motor interfaces?
Absolutely. While we offer standard stroke lengths (e.g., 100mm, 200mm), we specialize in customized solutions. We can machine the rail to precise non-standard lengths (e.g., 235mm) and manufacture custom motor flanges to fit any specific stepper (NEMA 17/23) or servo motor (50W/100W) brand you prefer.
How do you guarantee the service life and reliability of the modules?
We adhere to strict quality control standards. Upon request, our engineering team can provide a detailed Life Calculation Report (L10 Life) based on your specific load, speed, and acceleration parameters. Our modules use high-grade carbon steel and undergo rigorous heat treatment to ensure long-term durability and consistent accuracy.
What are the lubrication and maintenance requirements for the KK40?
The KK40 is designed for low maintenance. It comes pre-lubricated with high-quality lithium soap-based grease. For optimal performance, we recommend replenishing the grease every 100km of travel distance or every 3-6 months via the integrated grease nipple, depending on the operating environment.

Other Products

KK60 Linear Module

KK60 Linear Module

KK130 Linear Module

KK130 Linear Module

KK30

KK30 Linear Module

Get A Quick Inquiry

Upload drawings or send inquiry plans, our engineers will provide you with a manufacturability analysis (DFM) and quotation within 24 hours.