KK50 Linear Module

The KK50 is an advanced precision module. With a body width of 50mm, it significantly enhances rated load capacity and torsional rigidity while only slightly increasing overall volume. The KK50 is specifically engineered for automation scenarios where space remains constrained yet load demands are higher.

  • Enhanced Load Capacity
  • Superior Rigidity
  • 4-Way Equal Load
  • Flexible Motor Interface
  • Precision Standards
  • Protection Option

Precise Structural Analysis

Specifications And Drawings

Category Parameter Specification / Value
Basic Dimensions Module Width 50 mm
Module Height 26 mm (Rail Base) / 33 mm (With Block)
Rail Type U-shaped Integrated Steel Rail
Block Type Standard Block / Long Block (High Load)
Drive System Drive Mechanism Precision Ground Ball Screw
Screw Diameter Ø 12 mm
Screw Lead Options 2 mm / 5 mm / 10 mm / 20 mm
Max. Stroke Range 100 mm ~ 800 mm (Customizable)
Performance Accuracy Grade Precision (P) / Normal (C)
Repeatability P: ±0.003 mm
C: ±0.010 mm
Max. Speed Up to 1,100 mm/s (Depends on lead & stroke)
Max. Acceleration 1.0 G (Recommended)
Load Capacity Basic Dynamic Load (Ca) 3,800 N ~ 7,200 N (Varies by block type)
Basic Static Load (C0a) 6,500 N ~ 11,800 N (Varies by block type)
Allowable Static Moment (Mr) Rolling: 90 N•m ~ 180 N•m
Allowable Static Moment (Mp) Pitching: 40 N•m ~ 100 N•m
Allowable Static Moment (My) Yawing: 40 N•m ~ 100 N•m
Material & Environment Main Body Material High Carbon Steel (Standard)
Surface Treatment Anti-rust Oil / Electroless Nickel Plating
Lubrication Lithium-based Grease (Refillable)
Motor Compatibility NEMA 23 Stepper / 100W-200W Servo

Additional Information

Advanced Guide for the KK50

Often, we see customers stubbornly using KK40 to handle heavy loads just to save 10mm of space, only to end up with equipment that wobbles during operation. The KK50 was designed precisely to solve these issues.

To maximize the performance of this 50mm-wide linear module, here are four practical tips we’ve compiled from real-world experience. We hope they help you avoid common design pitfalls.

The Golden Rule of Selection: Avoid “Edge Testing”

Many engineers tend to push the limits when selecting models, often operating right at the upper edge of the rated load capacity. For example, if the KK40 can handle 10kg, they might load it with exactly 9.5kg.

During dynamic operation, inertial forces from emergency stops and acceleration can momentarily exceed the rated capacity. If your load is already approaching the KK40’s limit, decisively upgrade to the KK50. The KK50’s rated load and torque resistance are nearly double that of the KK40. This extra margin (Safety Margin) acts as the “fuse” ensuring your equipment’s long-term stable operation.

Power Matching

The KK50 typically features a 12mm lead screw diameter (larger than the KK40), resulting in inherently higher rotational inertia.

We’ve seen users pair the KK50 with a small NEMA 17 (42-step) motor, leading to slow speeds, low force, and step loss during acceleration.

Our recommendation is to pair the KK50 with a suitable motor. For basic applications, start with a NEMA 23 (57 steps). For high-speed responsiveness, a 100W or 200W servo motor is the ideal match.

Cantilever Mounting

When building XYZ three-axis platforms, the Z-axis is typically suspended vertically from the crossbeam. In this configuration, the module must withstand not only gravity but also significant bending moments.

The KK50’s wider U-shaped base offers substantial advantages here. Compared to the KK40, it resists these “bending” forces more effectively.

Therefore, if your Z-axis travel exceeds 200mm or the end-of-arm payload is heavy, prioritize the KK50. It effectively minimizes end-of-arm “nodding,” keeping your dispensing nozzle or gripper rock-solid.

Overshoot Protection

The KK50 is often used for handling heavier objects. Even when power is cut during high-speed movement, inertia causes heavy loads to continue moving forward slightly.

Therefore, when designing stroke lengths, never calculate the effective stroke too tightly. If your application requires a 500mm stroke, we recommend selecting a 520mm or 550mm stroke specification. This extra distance accommodates soft and hard limits, preventing direct damage to the slider in case of uncontrolled movement.

Conclusion

The KK50 strikes the perfect balance between size and performance. Use it well, and your device will be both reliable and stable.

If you’re torn between the KK40 and KK50, or unsure how to configure your motor, feel free to send us your load parameters anytime. Providing a free load analysis is our pleasure!

Interested in this device?

Our engineers are ready to provide you with consulting services.

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FAQ

How do I decide between KK40 and KK50 for my application?
The main difference is load capacity and rigidity. If your payload is light (< 5kg) and space is extremely tight, KK40 is sufficient. However, if you are carrying heavier loads (10kg+) or require a cantilever setup (Z-axis) where the module needs to resist twisting forces, KK50 is the better choice due to its wider 50mm base and stronger moment resistance.
What motor size is recommended for the KK50 module?
Because KK50 has a larger screw diameter (Ø12mm) and handles heavier loads, we recommend using a NEMA 23 stepper motor or a 100W to 200W AC Servo motor. Using a smaller NEMA 17 motor (common on KK40) might result in insufficient torque, especially during high-acceleration
Can the KK50 be used for vertical (Z-axis) applications?
Yes, the KK50 is excellent for vertical applications due to its high rigidity. However, for vertical use, we strongly recommend adding a brake to your motor to prevent the load from falling when power is lost. We can provide the necessary motor flange to accommodate brake-equipped motors.
Is the KK50 compatible with cleanroom environments?
Yes. We offer a cleanroom-ready version of the KK50. This includes a sealed stainless steel cover strip and a vacuum suction port to remove particles generated inside the module, achieving ISO Class 5 cleanliness standards.
What is the maximum stroke length available for KK50?
The standard maximum stroke is typically around 800mm. While we can manufacture longer rails, strokes beyond 800mm may require a lower maximum speed to avoid screw resonance (critical speed issues). For very long strokes (>1000mm), please consult our engineering team.

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